High-Voltage Cables for Vehicles With Electric/Hybrid Engines

As a technology and innovation leader for automotive manufacturers and system suppliers, HEW-KABEL is a specialist in the development and manufacture of high-voltage (HV) cables for electromobility. These cables are extremely flexible, exceptionally temperature-resistant, and mechanically highly resilient. The wide range of possible cross-sections makes it possible to implement a wide variety of applications.

 

HEW HV-SYSTEMS

High Voltage Cables for EVs

High-voltage cables from HEW are used wherever vehicles are powered electrically, e.g.

Hybrid and electric vehicles

  • Fuel cell vehicles
  • Industrial vehicles
  • Agricultural vehicles
  • Forklifts
  • Two-wheelers
[Translate to English:] HV-Systems Thumbnail
HEW HV-SYSTEM | Use Case Brochure

HEW HV-SYSTEM - High voltage cables for electric drives

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Our Delivery Program Includes...

HV cables

HV Cables

  • Single-core and multi-core cables
  • Shielded and unshielded cables
  • In cross sections from 0.09 in² to 9.44 in²
  • As round or flat cables
[Translate to English:] LV 216 Cables

Cable Constructions According to...

  • LV 216-1 (unshielded cables)
  • LV 216-2 (shielded cables)
  • International standards (USA, Europe, Asia)
  • Individual OEM specifications
Voltage classes HV systems

Voltage Levels...

  • 600 V AC / 1,000 V DC
  • V AC / 1,500 V DC
  • Higher voltage ranges available upon request

Designed For The Future

HV cables from HEW-KABEL are...

  • Space and cost saving
  • Temperature resistant from -40 °F to +356 °F
  • Tear resistant
  • Abrasion resistant
  • Notch resistant
  • Highly flexible
  • Oil and chemical resistant

HEW HV Cables - Durable And Innovative

Our HV cables are available with a specially developed additional protective braid. This protects the cable against thermal, mechanical, electrical, and chemical influences. Therefore, the service life and functionality can be significantly extended once again.

 

At HEW, we also have special cable designs with optimized insulating materials. These allow for increased current carrying capacity. For the electrical design (compared to conventional cables), this feature also allows the selection of a lower cross-section.

HEW CABLE SOLUTIONS For HV SYSTEMS

1. Engine wiring

High-voltage cables from HEW guarantee the optimum and safe distribution of high voltage to all relevant components and electrical consumers in electric vehicles. Both single-core and multi-core cables are used here.

2. Internal wiring of high-voltage components

High-voltage cables from HEW guarantee the optimum and safe distribution of high voltage to all relevant components and electrical consumers in e-vehicles.

3. Charging cables

HV cables from HEW-KABEL can be found in many areas in e-mobility. An essential area are charging cables for high voltage batteries.

Benefit From the Advantages of HEW Cables!

Schutzgeflecht HV Leitung

Advantages Due to Innovative Protective Mesh

  • Over 5x higher abrasion resistance
  • Optimized operating costs
  • No further surface protection necessary, e.g. corrugated pipes
  • Performance potential - test results comply even with future requirements
Fine strands

Advantages Due To Special Cable Designs

  • Cost and weight savings due to lower material usage, e.g. copper cross-section
  • Easier installation and routing
  • Smaller outer diameters and highly flexible, fine-stranded wires